The Production Boat Designer

I thought it was an inspired idea. If I wanted to know why so many boats are so difficult to maintain, and so installation unfriendly, I should talk to some boat designers. Go to the horses mouth so to speak, and get the facts. I look online and find some firms whose sites aver they do production boat design, and pick some likely ones to communicate with. There aren't really very many of them. I pick one and send an email that goes somewhat like...

Dear Production Boat Design Professional, I'm a writer, and own a small company that installs marine electronics. My blog is built in part around the Whiskey Tango Foxtrot moments I encounter working on boats both large and small. These stories typically have one of three themes.

Inappropriate application of technology on boats, design/construction doesn't anticipate the customers future basic equipment installation needs, and boats which are extraordinarily difficult to maintain due to assembly/access issues or lack of documentation.

An example of one of these stories is here.

I have rules about these stories. The manufacturers are never mentioned, and the pictures are all close ups to make it impossible to identify the specific boat. My intent is to have builders improve upon these issues, not to point a finger, or hurt someone.  If you had some time to talk with me about the designers role in this, I would very much appreciate it. My suspicion is the designer largely plays little role in these issues, and the fault mostly falls with the manufacturer. If you would rather not, I understand, I have scared a couple designers away already, even with the opportunity to have some control over the content. Anyway, thanks for any consideration. Tnx Bill

The silence was deafening. I was in space, and you couldn't hear me scream. A mote of dust settling on a feather, the tree that fell in the forest. You get the picture. I know one firm read one of the story links I included, and the others not so much. In retrospect I shouldn't have expected any of them to want to assist me. What, help the guy who's always disparaging boat design and construction? He's a witch, burn him! I suspect the truth is whether they are in some way responsible for the problems I write about, or not, they may have been involved with boats that I have had less than kind words about. They are numerous to say the least.

The top ten things that make my life difficult.

These are the things that grate on me. Although the numbers are very difficult to get at, I would estimate that annual North American sales of marine electronics related gear is about $800,000,000 per year. My guess is about 15 percent of the sales costs are required to install all of this gear. This works out to about $120,000,000 a year. Of this number easily half is spent working around poor boat design. That's $60,000,000 in annual costs to owners that good boat design would have saved.

Lets look at a small typical new boat package. Chart plotter ($2500), radar ($1000), VHF ($150), sounder module ($500), transducer ($200), VHF antenna ($80). This totals $4230. Using the 15% rule, installation costs would be about $635, this would be about one man day plus or minus to install the system. The wasted cost to the buyer is $317.00, This is a small system, and not an extreme case, of which there are many. So right out of its shrink wrap the new boat is already costing owners lots of real money. 

The incapability of most boat builders, both large and small in understanding even the basics of how their customers will use their boats, and what they might want to install on them astounds me daily. Why are the water pick ups on both sides of the hull insuring I can't install a properly working transom mount transducer? Did you think this might be important, or you just don't know any better? It was purported by marketing to be a offshore fishing boat, but there is no mounting plate to install a radar, and no way to get the cable down to the chart plotter. The three hours it took to pull the transducer wire to the console because the 2" piece of PVC pipe pretending to be a grown up conduit is already packed to the max. The boat with no place to install an autopilot compass. A console interior with no mounting blocks to install gear. No fuse blocks, power leads, documentation, wire pulls, and many others round out the list.

# 1 The wire pull.

Hole of the week, and "Name that bad boat, the new prime time game show"

It's sweltering. The fan is roaring next to me, and I'm soaked to the bone in my own sweat. My arms are black and blue from the continual impacts against the sharp edges of a tiny access hole as I pull a cable. I think to myself, I shouldn't have enrolled in that marine installer's training school I saw advertised on that pack of matches. They promised me a glamorous and exciting career in marine technology. I should have drawn the picture of Blinky the clown, and gone to the "Famous Artist" school instead.


I'm just not happy. It's bad enough the working conditions are at times most odious, but the quality of the vessels I work on runs the gamut from fairly good, (never perfect) to lousy examples of design engineering, and implementation with the later predominating. Hearkening back to my very first posting, I made some rules, and set some journalistic standards, which I have maintained so far. 

The point of this blog is to relate my every day frustrations with trying to install a wide variety of marine electronics on boats of all sizes and types. It is hoped that boat builders will read these postings, have an epiphany, and make the small changes needed to make my life easier, and hence save some of my clients hard earned dollars. I am going to abide by the rule, that I will leave the offending boat builders names out of the blog, but you know who you are, and straighten up.


The rules were simple. Do no harm. Use only close up photographs if you were pointing out someone's less than perfect design work or implementation, and don't publish the offenders names. Using the close up photos would allow the builders to recognize their own work, but it would be very difficult for the average reader to know whose bad work it was. I may change my mind about all of this.

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